825
XL
A
ADVANCE UNIT................................950
AIR CLEANER...........................967-970
AIR FILTER.....967,968,969,971,972,973
ALTERNATOR...................................958
Conversion.....................................958
Rotor..............................................955
AXLE..............................1000,1001,1002
B
BACKREST.......................................915
BAFFLE......................................938,943
BATTERY..........................................965
BEARING...........................................912
Cam...............................................840
Fork Stem......................................912
Pinion......................................840,841
Wheel..........................................1003
BELT DRIVE.....................................885
Belt ................................................884
Guard/Dress Up......................885,916
BOLT LIST......................................1319
BOOK.....................................1268-1270
BRAKE
Banjo......................................901,902
Cable.............................................985
Caliper Front...................894,896,897
Caliper Rear...........................890,891
Disc..........................896,897,898,899
Disc Brake Pad..............................900
Drum Brake ...........................893,895
Forward Control......................887-888
Hose..............................................901
Lever(Handle)................................891
Line................................................903
Master Cylinder(Front).........................
.........................1040,1044,1045,1048
Master Cylinder (Rear)..................895
Mechanical.....................................894
Pedal......................................889,890
Pedal Pad/Peg.....................889,1071
Rod................................................887
Rotor/Disc................896,897,898,899
Spring Fork.......1216,1217,1218,1279
Sprocket.................................882,885
Switch............................................895
Tee/Tube/Fittings....................900,901
Wheel/Drum Brake Kit...................891
BREATHER.......................................855
Upgrade Kit...................................855
Valve Service...............................1265
BUCKLES...........849,852,854,959,1325
BUSHING LIST................................1307
C
CABLE
Battery...........................................965
Brake.............................................984
Choke............................................984
Clamp............................962,984,1197
Clutch.............................................983
Fittings..........................................1197
Idle.................................................982
Speedometer.................................984
Oiler Boot......................................982
Spark Plug..............................947,948
Tachometer............................986-987
Throttle..........................................982
Wrap..............................................963
CALIPER
Front.......................................896-897
Inserts............................................891
Rear........................................890,891
CAM....................................................842
Bearing..........................................840
Bushing Kit....................................840
Bushing Replace.........................1264
Bushing Service............................840
Cover......................................835,843
Cover Bushing Service..................840
Follower..........................................870
Gasket/Sealer................................841
CAPS(Chrome)...................830,837,849
CAPS CONTINUED
Axle.............................................1001
Engine............................................830
Gas ................................................992
Oil..................................................998
CARBURETOR
Bendix............................................976
CV Keihin.......................................977
Dell’Orto.........................................976
Jet..........................................977-980
Mikuni.............................................979
S&S .............................................980
CASE
Bolts..............................................838
Race/Rollers.................................839
CHAIN
Adjuster/Tensioner.........................883
Guard............................................885
Primary..........................................885
CHARGING SYSTEM.........................954
CHOKE CABLE.................................984
CIRCUIT BREAKER..........................963
CLAMP
Brake.............................................985
Cable.............................................984
Header...........................................942
Intake Manifold...............................973
CLEANERS/POLISH.......................1271
CLUTCH ..............................876-879,880
1971 and earlier......................877,878
1971-84..................................876,879
1985-90..........................................876
1991-up..........................................876
Cable......................................878,983
Control(Lever).....................1036-1039
Earlier............................................878
Forward Control.....................887-890
Hub.........................................878,879
Pressure Plate........................879,880
Shifter Lever..................................886
COIL .....................................944,946,954
CONDENSER....................950,951,1303
CONNECTING ROD..........................839
CRANK PIN........................................839
CRANKSHAFT..................................839
Balance Service..........................1263
CYLINDER
Big Bore Kit...................................853
Gasket......................853,854,859,860
Head...............................853,854,855
D
DERBY..............................................830
DIAGNOSTIC....................................954
DIPSTICK..........................................995
DISTRIBUTOR .................................957
DOWEL PIN LIST...........................1316
DRAIN PLUG
Engine...........................................870
Fork...............................................910
Oil..................................................996
Transmission.................................870
DRESS UP KIT.............827,828,829,830
........................831,832,833,834,835,836
E
ELECTRICAL
Battery.....................................965,966
Charging........................................954
Circuit Breaker..............................962
Regulator.......................................956
Spark Plug..............................947,948
Starter.....................................961-962
Switch............................................963
Terminal.........................................964
Wiring.............................................964
EMBLEM.................................1205-1206
ENGINE
Bar/Guard/Peg..............................921
Bushing List.................................1307
Drain Plug......................................870
Flywheel.........................................838
Gasket............................................860
Heads.....................................853-855
ENGINE CONTINUED
Model Motor................................1324
Mount.....................................944,945
Race/Roller....................................839
Seal List..............................1315,1316
Sealant.........................................1271
Stand.............................................855
Spacer List..................................1320
Sprocket.................................882,885
Trim/Cover....................................834
EXHAUST....................................930-943
Baffle......................................933,943
Clamp/Bracket...934,935,937,938,942
Coating....................................317,930
End Tips.................................930,934
Enrichment Device.................930,931
Flange............................................944
Gasket....................................938,943
Header Clamp...............................942
Heat Shield.............................937,941
Port Replacement........................1265
Taper Valve...................................943
Torque Kit...............................938,940
EXTENDED REACH..........................887
F
FENDER ..............................917,918,919
Lamp.............................................918
Mud Flap/Extension......................919
Spring Fork.................291,1218,1224
Struts/Bolts....................................920
Trim/Tip.........................................917
FILTER
Air.......967,968,969,971,970,972,973
Fuel.............................................1199
Oil...........................................998,999
FLASHER........................................1163
FLYWHEEL.................................838,839
FOOTPEG
Mount............................................914
Relocation.....................................914
FORK .........................................904-912
Boot/Cover...............908,906-908,911
Brace.............................................904
Damper..........................................910
Leg Bushing.................................1265
Leg Internal Conversion................914
Lock Tab Listing...........................1317
Neck..............................................911
Oil................................................1272
Plug(Top)......................................909
Riser...................................1028-1035
Seal .............................................911
Slider.............................................908
Spring...........................................909
Spring Fork.......1215,1216,1217,1218
Spring Fork Rebuild.....................1265
Stabilizer.................................905,906
Stem Nut/Cover.............................906
Triple Tree..............................906,911
Tube..............................................908
FORWARD CONTROL...............887-890
FRAME........................................927-928
G
GAS TANK.................................992,994
Cap....................992,1199-1204,1228
Emblem/Decal...................1205-1206
Filter/Shut Off.....................1196,1198
Line..............................................1198
Mount............................................992
Petcock...............................1193-1195
Tank/Dash Kits................989-991,993
GASKET
Cam Cover........................1309,1313
Carburetor..................................1313
Derby Cover...............................1310
Exhaust......................................1310
Gas Tank Cap............................1312
Manifold.....................................1313
Master Cylinder..........................1312
Oil Pump.............................862,1309
Primary.......................832,1309,1313
Tail Lamp...................................1313
GASKET CONTINUED
Sealant.......................................1271
Transmission....................1311,1313
GAUGE
Covers............................................988
Oil...........................................995,999
Speedo/Tachometer..............985-987
GENERATOR....................................957
GOGGLES.......................................1271
GRIP.......................................1081-1087
H
HANDLEBAR
Control....1039,1044,1045,1046,1047
Damper.......................................1035
End Plug........................................981
Throttle Kits...................................981
HANDLEBAR GRIP...............1081-1087
HARDTAIL.........................................929
HARDWARE KIT...............................837
HEAD...................................852,853,854
Gasket...........................................859
Remanufacture............................1264
Resurfacing..................................1261
HEADLAMP.........1090,1093,1094-1109
Bates............................................1103
Bracket.............1097,1104,1107,1108
Bulb........1095,1097,1105,1106,1107
Connector...........................1096,1106
Cycle Ray...........................1094,1096
HID.....................................1096,1105
Spotlamp............................1109-1114
Spring Fork........................1096-1097
Trim/Visor/Ring.........1094,1100,1103
HEATSHIELD....................................941
HELICOIL
Installation Service.......................1264
HORN...............................................1169
Bracket........................................1169
HOSE/LINE......................................1198
HUB.........................................1001,1003
I
IGNITION....................................950-954
Advance Unit.................................950
Booster...........................................951
Coil.........................................946,953
Condenser..............................951,955
Controller................................951,954
Cover(Points)................................949
Kits..................................950,952,953
Magneto..............................1303-1306
Module....................................950,954
Points......................................950,951
Spark Plug..............................947,948
Timing Plug...................................949
Tune Up.........................................951
Vacuum Switch..............................948
INDICATOR LAMP............................988
INSPECTION TAG...........................1119
INSPECTION COVER.................828,832
INTAKE MANIFOLD..........................974
EFI.................................................974
J
JETS..................................978-989, 980
K
KEY CHAIN/KEY HOLDER.....1324,1325
KEY..................................................1325
KICKSTAND......................................913
KICK START..............................873-875
Conversion Kit.......................873,875
Pedal/Arms....................................874
Ratchet...........................................873
Wiring.............................................965
KROMMET....................1142,1144,1316
L
LAPEL PINS...........................1324,1327
LENS..............................1134,1136,1155
LEVERS
Pin & Bushing...............................985
LICENSE HOLDER................1139-1141
LIFTER BASE....................................853
LIFTS................................................1273
XL 1957-UP INDEX